How Our Shades Are Made

Every Solar View Mylar Shade is custom-made to the exact measurements the customer provides. From material preparation to shipment, we individually measure, cut, assemble, and handle each shade with care.

Careful Handling

Mylar requires special care during fabrication. Our team uses microfiber gloves when handling the material to help protect the surface from fingerprints, scratches, and other damage. We carefully lay the material out on a clean work surface before measuring and cutting.

Measured & Cut for Your Window

We measure each shade individually based on the dimensions provided with the order. When needed, we calculate the proper factory deductions to accommodate the shade’s operating mechanism and mounting system, helping ensure the finished shade is manufactured to the correct dimensions.

We then precisely cut the Mylar and prepare it for assembly.

Mounted & Secured to the Roller Tube

After cutting, we carefully align and mount the Mylar to the appropriate roller tube. We securely attach the material and check for proper alignment so the shade rolls smoothly and evenly during operation.

Bottom Bar Installation

Once we mount the Mylar to the roller and verify the finished shade dimensions, we measure, cut, and install the bottom bar. The bottom bar provides weight and stability to the shade and helps the Mylar hang properly when lowered.

Individually Made with Care

We make each Solar View Mylar Shade specifically for your order. Our fabrication process includes careful measuring, precise cutting, proper assembly, and attention to the Mylar surface.

Custom-measured. Carefully fabricated. Made for your windows.

Each Mylar shade is handled with microfiber gloves to help prevent scratches, fingerprints, and other surface damage during fabrication.

Careful Material Handling — Microfiber gloves help protect the Mylar surface from scratches and marks.

Mylar sun shade material carefully measured to customer-provided dimensions before fabrication

Preparing the Roller Tube — Components are measured and prepared for each custom shade.

Measuring the Mylar — Mylar material is carefully measured according to the required dimensions.

Mylar sun shade material machine-cut for a clean, precise edge

Cutting the Material — Mylar is precisely cut and prepared for assembly.

Solar View Mylar shade bottom bars measured and cut to match each custom shade width

Bottom Bar Preparation — The bottom bar is measured and cut to fit the finished shade.

Mylar sun shade bottom bar carefully wrapped while wearing microfiber gloves

Bottom Bar Wrap— Mylar material is carefully wrapped and secured around the bottom bar to create a clean, finished appearance.

Mylar sun shade control mechanism and chain in the customer-selected color

Final Assembly — The shade, bottom bar, operating mechanism, and chain are assembled to complete the custom shade.

Mylar sun shade wrapped in protective paper and labeled with custom measurements for shipping

Labeling & Preparing for Shipment — Each completed shade is wrapped for protection and labeled with its measurements for identification

What Is a Fabric-Wrapped Fascia?

A fabric-wrapped fascia conceals the roller tube and mounting hardware, creating a clean, finished appearance. The fascia is wrapped in coordinating fabric to match your shade for a seamless, professional look. It is recommended for outside-mounted shades or any installation where the roller is visible.

Solar View – Roll Shade Measurement Guidelines

SolarView will provide custom roll shades made to the measurements that the customer records.

1. Understanding Measurements

  • All measurements must be recorded in inches, rounded down to the nearest 1/8 inch.

    • Width = Left to right
    • Height = Top to bottom
    • Depth = Front to back (inside the window casement)

2. Important Requirements

    • Measure at the bracket installation points.
      The width must be taken at the exact location where the brackets will be mounted.
      → Do NOT measure based on the desired shade fabric size.
    • Use a steel measuring tape only.
      Cloth or flexible tapes are not accurate enough.
    • Accepted units: Inches with fractions (rounded down to nearest 1/8″).
      → Feet, decimals, and metric measurements will not be accepted.
    • Record exact window measurements.
      Do not add or subtract anything—Solar View will make appropriate manufacturing adjustments.

3. Rounding Instructions

  • Round down to the nearest 1/8 inch.
    Examples:

    • 35 3/16″ → record 35 1/8″
    • 27 5/32″ → record 27 1/8″
    • 42 7/16″ → record 42 3/8″

Tools Needed

Included Hardware

  • Cordless drill or screwdriver
  • ¼” hex drive attachment
  • Tape measure
  • Pencil & level
  • Possibly a 3/32″ drill bit
  • Specific wall anchors when needed
  • 2 universal brackets
  • 4 × #6 × ¾” self‑tapping screws (for wood, sheet metal, aluminum)
  • 2 flat‑head screws for clutch side (inside/jamb mount)

Mollies/toggles for plaster, drywall, or concrete are not included.

Bracket Notes:

Faber/Benthin universal brackets may be mounted left or right, inside, outside, or on the ceiling. Brackets must be installed perfectly level for proper shade operation.

Standard bracket length: 1 3/8″. Extended length: 2 3/8″.

Inside Measurement (IM) Guidelines

What is an Inside Measurement (IM)?

  • Inside Measurement refers to ordering a shade to be installed inside the window casement. When you provide an IM width, you are giving the exact space within the opening.
    The factory will then take precise deductions to ensure the shade, brackets, and rotating control mechanism fit properly.

Factory Deductions & Side Gaps

  • Round down to the nearest 1/8 inch.
    Examples:

    • 35 3/16″ → record 35 1/8″
    • 27 5/32″ → record 27 1/8″
    • 42 7/16″ → record 42 3/8″
  • Because of these required deductions:

  • IM shades will ALWAYS have a gap of up to 5/8” on both sides

  • (± 1/8” depending on tolerances)

    This gap is necessary so the shade can raise, lower, and rotate freely.

Example

  • If you order a shade at:

    • IM Width: 70”

    The shade will be manufactured to fit within that 70” space.
    However, due to bracket/mechanism allowances:

    • Approximate material width (including bottom bar): 68 ¾”

    This remaining space is the functional “gap” required for operation.

When IM Gaps Are Not Acceptable

If the side gap is visually unacceptable or you need more complete coverage:

Consider an Outside Bracket Mount (OB)

Mounting the shade on the wall, trim, or mullion allows you to add width beyond the window opening and cover more area.

When IM Gaps Are Not Acceptable

If the side gap is visually unacceptable or you need more complete coverage:

Consider an Outside Bracket Mount (OB)

Mounting the shade on the wall, trim, or mullion allows you to add width beyond the window opening and cover more area

Important Ordering Rules

  • Do NOT use fabric/material width or bottom bar width as measurements.
    These are not accepted for ordering and will result in incorrect shade sizing.
  • Record only true window opening dimensions.
    The manufacturing team will apply all appropriate deductions.
  • Check for obstructions.
    Trim, molding, handles, sensors, and other protrusions must be measured and accounted for before ordering.
  • Photos or additional measurements may be required to ensure a proper custom fit.

Outside Measurement (OM / OB) Guidelines

What Is an Outside Measurement (OM)?

  • Outside Measurements—also referred to as Outside Bracket (OB) measurements—are used when mounting the shade outside the window casement. This includes mounting on:

    • The outer window casing
    • Wall surface
    • Ceiling
    • Trim or molding
    • Mullions
  • When you provide an OM/OB measurement, you are giving the exact dimensions you want the shade to cover, based on where the brackets will be installed.

Factory Deductions

  • OB measurements are manufactured with NO factory deductions.

    The shade will be made exactly to the width and height you order.

    This gives you complete control over the final coverage area.

Improved Light Gap Coverage

  • For Outside Mount installations, you can eliminate or reduce light gaps by:

     Simply adding extra width to your bracket mounting measurement.

    Because the shade sits outside the opening, you can widen the shade beyond the window frame to improve privacy and light control.

Golden Rule for OB Measurements

Always measure to and from the exact points where the brackets will be installed.

This ensures:

  • Correct overall width
  • Proper bracket alignment
  • Accurate shade fit